Proteus
Pivot Robotics · Productivity · Chatbot
Proteus is Pivot Robotics\' AI vision control software for industrial robot arms. It scans metal parts, plans toolpaths on the fly, and automates grinding, sanding, cutting, and inspection.

About Proteus
What Is Proteus
Proteus is software, not a robot. Pivot Robotics builds it to sit on top of standard industrial arms and 3D cameras, then takes over the part of the job that used to require a skilled operator: figuring out where metal needs to come off and how hard to push the tool. Foundries and machine shops buy the cell, and the camera-driven control layer does the thinking. In practice that means robotic grinding automation on parts that used to need a person holding the tool.
The problem it targets is narrow and expensive. Metal finishing is dirty, loud work, and the people who are good at it are retiring faster than shops can train replacements. Fixed automation handles one part shape well and falls apart the moment a casting comes in slightly different from the last one. Proteus leans on vision models instead, so the system reads the actual part in front of it rather than a nominal CAD file. That is the whole argument for autonomous finishing: adapt to the part, not the drawing.
The limits matter as much as the wins. Proteus runs on industrial arms inside a production cell, so it is not something a small shop installs over a weekend. Pricing is quoted per deployment, inspection work is still in pilot programs, and buyers need someone on staff who can handle robot cell integration or a partner who can.
Getting Started
- Talk to the Pivot team and share your parts, volumes, and tolerance requirements. A site visit to a running foundry cell is part of the usual evaluation.
- Run a pilot on your own castings. The system scans sample parts and you compare cycle times and measured tolerance against your current process.
- Deploy the cell with your integrator. Proteus connects to existing cranes and conveyors, and the camera and arm get calibrated to the work envelope.
- Add parts as they come. New geometries get scanned in and brought online, and the dashboard starts feeding uptime and quality data back to your team.
Product Information
A quick look at Proteus's pricing, supported platforms, and performance.
Best for
The users, tasks, and scenarios where this tool fits best.
Users
- Foundry process engineers
- Shop owners facing a grinder retirement
- Manufacturing engineers at aerospace suppliers
- Automation integrators
Tasks
- Grinding parting lines and gate stubs
- Sanding and blending surfaces
- Cutting and part separation
- In-line inspection and gauging
Scenarios
- High-mix foundry production
- Replacing a manual finishing cell
- Adding a second process to an existing cell
Key features
Camera-First Part Scanning
Every Pivot cell starts with a 3D scan of the actual part. The system captures geometry in seconds and works from that scan instead of a CAD model, which matters because castings rarely match their drawings. Part-to-part variation stops being an exception the cell has to survive.
Adaptive Force Control
Proteus adjusts robot motion in real time using in-process feedback, and it compensates for tool wear as the abrasive breaks down. Pivot reports repeatable 1 mm precision on cast iron in production foundries, with a sub-mm option for aluminum, titanium, and aerospace alloys. Consistent pressure is what separates a finished part from a scrapped one.
One Stack for Five Operations
Grinding, cutting, sanding, machining, and spraying all run on the same perception and planning layer. A shop that starts with grinding can add a process without rewriting the software stack or relearning a second interface. Robot arm automation stays the same job underneath, which is why adding spraying costs less than buying a second cell. Pivot is upfront that grinding is the proven one and the rest are earlier in rollout.
Inspection on the Same Vision System
The part inspection module does defect detection and in-line gauging with the camera that already guides the tool. Measurement data and finishing data come from one source, so quality trends line up with the process that produced them. Pivot is piloting inspection deployments now rather than selling them as a finished product.
Add-Ons That Extend the Cell
Self-tending handles part loading and unloading, and bin picking automates how parts reach the fixture. A tooling package adds quick-change hardware and software-defined profiles that bring new SKUs online in minutes. Each add-on attaches to the same control layer, so capability grows without a second system.
Fleet Data and Over-the-Air Updates
Processing cells stream uptime, maintenance, and performance data into the Pivot platform. Over-the-air updates push new inspection routines and customer-specific checks without a site visit. For a shop running several cells, that turns scattered machines into something closer to a managed fleet.
Pros and cons
Pros
- No CAD and no robot programming, so new part geometries get scanned in rather than taught point by point.
- Proven at production volume, with Pivot reporting more than 5,000 parts per week across North American foundries.
- One perception stack covers finishing and inspection, which removes a separate metrology setup from the quality loop.
- Modular add-ons for self-tending, bin picking, and sub-mm precision let a cell grow with the workload.
Cons
- Pricing is quote-only, so a shop can't budget from the website and has to go through a sales conversation first.
- Inspection is still in pilot programs, which means buyers who need certified quality reporting should plan for a longer rollout.
- It runs on industrial arms in a fixed cell, so job shops with low volume and no robot experience face a real integration project.
- Only the grinding path is proven at scale today. Cutting, machining, and spraying depend on partner timelines you don't control.
Frequently asked questions
It controls industrial robot arms that finish metal parts. The software scans a part, works out where material needs to be removed, and drives the arm with adaptive force so grinding, sanding, and cutting stay consistent from part to part.
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